PVD coatings

Stamping and Forming

Stamping and forming

The use of PVD coatings in these types of applications, both hot and cold, is necessary as they help to combat abrasion and adhesion of the work material on the tools.

The main properties of the coatings, focused on this type of applications, are hardness, without losing toughness, which helps to increase wear resistance and minimum friction coefficients that help the material to flow, delaying the appearance of seizure (adhesion).

Solutions

In Metal Estalki we not only apply a quality coating, but we also enhance it by adapting it to the productive needs of the user, accompanying it with the following solutions:

Surface preparation service

Tool surface optimization service. Improves tribological properties by reducing friction.

Duplex Process

Ionic nitriding improves adhesion of the coating to the substrate.

Process SBF

Preparation focused on fine cutting tools, improves the surface quality of the substrate without damaging the cutting edges.

Hard coatings finished in DLC

Anti-adhesive layer, made of DLC, which helps to prevent the appearance of adhesions generated by lack of lubrication during the production process or by materials with adhesion tendency.

Coated surface vs. 316L stainless steel part
X-ILURA-BF coating (Ra=0.05-0.06 μm)
Coefficient of friction: 0.25

Coated surface vs. 316L stainless steel part
X-ILURA-PLUS-BF coating (Ra=0.05-0.06 μm)
Coef. of friction: 0.15

List of coatings

Designation

Structure

Components

Nanohardness

Process temperature

Max. working temperature

Thickness

Coef. friction

TIN – F

Monolayer

Ti, N

2400 HV

450 °C

600 °C

2.5 µm±0.5

0.45

TIN – F

Monolayer

Ti, N

2400 HV

450 °C

600 °C

2.5 µm±0.5

0.45

TIN – F

Monolayer

Ti, N

2400 HV

450 °C

600 °C

2.5 µm±0.5

0.45

TIN – F

Monolayer

Ti, N

2400 HV

450 °C

600 °C

2.5 µm±0.5

0.45

TICN – F

Multigradient

Ti, C, N

3700 HV

450 °C

400 °C

2.5 µm±0.5

0.18

TICN – F

Multigradient

Ti, C, N

3700 HV

450 °C

400 °C

2.5 µm±0.5

0.18

TICN – F

Multigradient

Ti, C, N

3700 HV

450 °C

400 °C

2.5 µm±0.5

0.18

TICN – F

Multigradient

Ti, C, N

3700 HV

450 °C

400 °C

2.5 µm±0.5

0.18

TICN DUPLEX – BF

Multigradient

Ti, C, N

3700 HV

450 °C

400 °C

2.5 µm±0.5

0.18

TICN DUPLEX – BF

Multigradient

Ti, C, N

3700 HV

450 °C

400 °C

2.5 µm±0.5

0.18

TICN DUPLEX – BF

Multigradient

Ti, C, N

3700 HV

450 °C

400 °C

2.5 µm±0.5

0.18

TICN DUPLEX – BF

Multigradient

Ti, C, N

3700 HV

450 °C

400 °C

2.5 µm±0.5

0.18

CRN-F

Monolayer

Cr, N

1800 HV

450 °C

800 °C

3 µm±0.5

0.2

CRN-F

Monolayer

Cr, N

1800 HV

450 °C

800 °C

3 µm±0.5

0.2

CRN-F

Monolayer

Cr, N

1800 HV

450 °C

800 °C

3 µm±0.5

0.2

CRN-F

Monolayer

Cr, N

1800 HV

450 °C

800 °C

3 µm±0.5

0.2

TIALCROME – F

Multinanogradient

Ti, Al, Cr, N

4200 HV

450 °C

1000 °C

3.5 µm±0.5

0.25

TIALCROME – F

Multinanogradient

Ti, Al, Cr, N

4200 HV

450 °C

1000 °C

3.5 µm±0.5

0.25

TIALCROME – F

Multinanogradient

Ti, Al, Cr, N

4200 HV

450 °C

1000 °C

3.5 µm±0.5

0.25

TIALCROME – F

Multinanogradient

Ti, Al, Cr, N

4200 HV

450 °C

1000 °C

3.5 µm±0.5

0.25

TIALCROME – SBF

Multinanogradiente

Ti, Al, Cr, N

4200 HV

450 °C

1000 °C

3.5 µm±0.5

0.20

TIALCROME – SBF

Multinanogradiente

Ti, Al, Cr, N

4200 HV

450 °C

1000 °C

3.5 µm±0.5

0.20

TIALCROME – SBF

Multinanogradiente

Ti, Al, Cr, N

4200 HV

450 °C

1000 °C

3.5 µm±0.5

0.20

TIALCROME – SBF

Multinanogradiente

Ti, Al, Cr, N

4200 HV

450 °C

1000 °C

3.5 µm±0.5

0.20

TIALCROME DUPLEX – BF

Multinanogradient

Ti, Al, Cr, N

4200 HV

450 °C

1000 °C

3.5 µm±0.5

0.25

TIALCROME DUPLEX – BF

Multinanogradient

Ti, Al, Cr, N

4200 HV

450 °C

1000 °C

3.5 µm±0.5

0.25

TIALCROME DUPLEX – BF

Multinanogradient

Ti, Al, Cr, N

4200 HV

450 °C

1000 °C

3.5 µm±0.5

0.25

TIALCROME DUPLEX – BF

Multinanogradient

Ti, Al, Cr, N

4200 HV

450 °C

1000 °C

3.5 µm±0.5

0.25

X – ILURA – BF

Multilayer - nanostructured

Ti, Al, Cr, N

4200 HV

450 °C

1100 °C

9 µm±2

0.25

X – ILURA – BF

Multilayer - nanostructured

Ti, Al, Cr, N

4200 HV

450 °C

1100 °C

9 µm±2

0.25

X – ILURA – BF

Multilayer - nanostructured

Ti, Al, Cr, N

4200 HV

450 °C

1100 °C

9 µm±2

0.25

X – ILURA – BF

Multilayer - nanostructured

Ti, Al, Cr, N

4200 HV

450 °C

1100 °C

9 µm±2

0.25

X – ILURA DUPLEX – BF

Multilayer - nanostructured

Ti, Al, Cr, N

4200 HV

450 °C

1100 °C

9 µm±2

0.25

X – ILURA DUPLEX – BF

Multilayer - nanostructured

Ti, Al, Cr, N

4200 HV

450 °C

1100 °C

9 µm±2

0.25

X – ILURA DUPLEX – BF

Multilayer - nanostructured

Ti, Al, Cr, N

4200 HV

450 °C

1100 °C

9 µm±2

0.25

X – ILURA DUPLEX – BF

Multilayer - nanostructured

Ti, Al, Cr, N

4200 HV

450 °C

1100 °C

9 µm±2

0.25

X – ILURA PLUS – BF

Multilayer - nanostructured

Ti, Al, Cr, N

4200 HV

450 °C

1100 °C

9 µm±2

0.15

X – ILURA PLUS – BF

Multilayer - nanostructured

Ti, Al, Cr, N

4200 HV

450 °C

1100 °C

9 µm±2

0.15

X – ILURA PLUS – BF

Multilayer - nanostructured

Ti, Al, Cr, N

4200 HV

450 °C

1100 °C

9 µm±2

0.15

X – ILURA PLUS – BF

Multilayer - nanostructured

Ti, Al, Cr, N

4200 HV

450 °C

1100 °C

9 µm±2

0.15

VIC

Monolayer

a-C:H:Me

2000 HV

450 °C

400 °C

1.5 µm±0.5

0.15

VIC

Monolayer

a-C:H:Me

2000 HV

450 °C

400 °C

1.5 µm±0.5

0.15

VIC

Monolayer

a-C:H:Me

2000 HV

450 °C

400 °C

1.5 µm±0.5

0.15

VIC

Monolayer

a-C:H:Me

2000 HV

450 °C

400 °C

1.5 µm±0.5

0.15

CROMVIC

Bilayer

CrN + a-C:H:Me

2800 HV

450 °C

900 °C

2.5 µm±0.5

0.15

CROMVIC

Bilayer

CrN + a-C:H:Me

2800 HV

450 °C

900 °C

2.5 µm±0.5

0.15

CROMVIC

Bilayer

CrN + a-C:H:Me

2800 HV

450 °C

900 °C

2.5 µm±0.5

0.15

CROMVIC

Bilayer

CrN + a-C:H:Me

2800 HV

450 °C

900 °C

2.5 µm±0.5

0.15

CROMVIC DUPLEX – BF

Bilayer

CrN + a-C:H:Me

2800 HV

450 °C

900 °C

2.5 µm±0.5

0.15

CROMVIC DUPLEX – BF

Bilayer

CrN + a-C:H:Me

2800 HV

450 °C

900 °C

2.5 µm±0.5

0.15

CROMVIC DUPLEX – BF

Bilayer

CrN + a-C:H:Me

2800 HV

450 °C

900 °C

2.5 µm±0.5

0.15

CROMVIC DUPLEX – BF

Bilayer

CrN + a-C:H:Me

2800 HV

450 °C

900 °C

2.5 µm±0.5

0.15 Designation

Structure

Components

Nanohardness

Process temperature

Max. working temperature

Thickness

Coef. friction

See file

TIN – F

Monolayer

Ti, N

2400 HV

450 °C

600 °C

2.5 µm±0.5

0.45

TIN – F

Monolayer

Ti, N

2400 HV

450 °C

600 °C

2.5 µm±0.5

0.45

TIN – F

Monolayer

Ti, N

2400 HV

450 °C

600 °C

2.5 µm±0.5

0.45

TIN – F

Monolayer

Ti, N

2400 HV

450 °C

600 °C

2.5 µm±0.5

0.45

TICN – F

Multigradient

Ti, C, N

3700 HV

450 °C

400 °C

2.5 µm±0.5

0.18

TICN – F

Multigradient

Ti, C, N

3700 HV

450 °C

400 °C

2.5 µm±0.5

0.18

TICN – F

Multigradient

Ti, C, N

3700 HV

450 °C

400 °C

2.5 µm±0.5

0.18

TICN – F

Multigradient

Ti, C, N

3700 HV

450 °C

400 °C

2.5 µm±0.5

0.18

TICN DUPLEX – BF

Multigradient

Ti, C, N

3700 HV

450 °C

400 °C

2.5 µm±0.5

0.18

TICN DUPLEX – BF

Multigradient

Ti, C, N

3700 HV

450 °C

400 °C

2.5 µm±0.5

0.18

TICN DUPLEX – BF

Multigradient

Ti, C, N

3700 HV

450 °C

400 °C

2.5 µm±0.5

0.18

TICN DUPLEX – BF

Multigradient

Ti, C, N

3700 HV

450 °C

400 °C

2.5 µm±0.5

0.18

CRN-F

Monolayer

Cr, N

1800 HV

450 °C

800 °C

3 µm±0.5

0.2

CRN-F

Monolayer

Cr, N

1800 HV

450 °C

800 °C

3 µm±0.5

0.2

CRN-F

Monolayer

Cr, N

1800 HV

450 °C

800 °C

3 µm±0.5

0.2

CRN-F

Monolayer

Cr, N

1800 HV

450 °C

800 °C

3 µm±0.5

0.2

TIALCROME – F

Multinanogradient

Ti, Al, Cr, N

4200 HV

450 °C

1000 °C

3.5 µm±0.5

0.25

TIALCROME – F

Multinanogradient

Ti, Al, Cr, N

4200 HV

450 °C

1000 °C

3.5 µm±0.5

0.25

TIALCROME – F

Multinanogradient

Ti, Al, Cr, N

4200 HV

450 °C

1000 °C

3.5 µm±0.5

0.25

TIALCROME – F

Multinanogradient

Ti, Al, Cr, N

4200 HV

450 °C

1000 °C

3.5 µm±0.5

0.25

TIALCROME – SBF

Multinanogradiente

Ti, Al, Cr, N

4200 HV

450 °C

1000 °C

3.5 µm±0.5

0.20

TIALCROME – SBF

Multinanogradiente

Ti, Al, Cr, N

4200 HV

450 °C

1000 °C

3.5 µm±0.5

0.20

TIALCROME – SBF

Multinanogradiente

Ti, Al, Cr, N

4200 HV

450 °C

1000 °C

3.5 µm±0.5

0.20

TIALCROME – SBF

Multinanogradiente

Ti, Al, Cr, N

4200 HV

450 °C

1000 °C

3.5 µm±0.5

0.20

TIALCROME DUPLEX – BF

Multinanogradient

Ti, Al, Cr, N

4200 HV

450 °C

1000 °C

3.5 µm±0.5

0.25

TIALCROME DUPLEX – BF

Multinanogradient

Ti, Al, Cr, N

4200 HV

450 °C

1000 °C

3.5 µm±0.5

0.25

TIALCROME DUPLEX – BF

Multinanogradient

Ti, Al, Cr, N

4200 HV

450 °C

1000 °C

3.5 µm±0.5

0.25

TIALCROME DUPLEX – BF

Multinanogradient

Ti, Al, Cr, N

4200 HV

450 °C

1000 °C

3.5 µm±0.5

0.25

X – ILURA – BF

Multilayer - nanostructured

Ti, Al, Cr, N

4200 HV

450 °C

1100 °C

9 µm±2

0.25

X – ILURA – BF

Multilayer - nanostructured

Ti, Al, Cr, N

4200 HV

450 °C

1100 °C

9 µm±2

0.25

X – ILURA – BF

Multilayer - nanostructured

Ti, Al, Cr, N

4200 HV

450 °C

1100 °C

9 µm±2

0.25

X – ILURA – BF

Multilayer - nanostructured

Ti, Al, Cr, N

4200 HV

450 °C

1100 °C

9 µm±2

0.25

X – ILURA DUPLEX – BF

Multilayer - nanostructured

Ti, Al, Cr, N

4200 HV

450 °C

1100 °C

9 µm±2

0.25

X – ILURA DUPLEX – BF

Multilayer - nanostructured

Ti, Al, Cr, N

4200 HV

450 °C

1100 °C

9 µm±2

0.25

X – ILURA DUPLEX – BF

Multilayer - nanostructured

Ti, Al, Cr, N

4200 HV

450 °C

1100 °C

9 µm±2

0.25

X – ILURA DUPLEX – BF

Multilayer - nanostructured

Ti, Al, Cr, N

4200 HV

450 °C

1100 °C

9 µm±2

0.25

X – ILURA PLUS – BF

Multilayer - nanostructured

Ti, Al, Cr, N

4200 HV

450 °C

1100 °C

9 µm±2

0.15

X – ILURA PLUS – BF

Multilayer - nanostructured

Ti, Al, Cr, N

4200 HV

450 °C

1100 °C

9 µm±2

0.15

X – ILURA PLUS – BF

Multilayer - nanostructured

Ti, Al, Cr, N

4200 HV

450 °C

1100 °C

9 µm±2

0.15

X – ILURA PLUS – BF

Multilayer - nanostructured

Ti, Al, Cr, N

4200 HV

450 °C

1100 °C

9 µm±2

0.15

VIC

Monolayer

a-C:H:Me

2000 HV

450 °C

400 °C

1.5 µm±0.5

0.15

VIC

Monolayer

a-C:H:Me

2000 HV

450 °C

400 °C

1.5 µm±0.5

0.15

VIC

Monolayer

a-C:H:Me

2000 HV

450 °C

400 °C

1.5 µm±0.5

0.15

VIC

Monolayer

a-C:H:Me

2000 HV

450 °C

400 °C

1.5 µm±0.5

0.15

CROMVIC

Bilayer

CrN + a-C:H:Me

2800 HV

450 °C

900 °C

2.5 µm±0.5

0.15

CROMVIC

Bilayer

CrN + a-C:H:Me

2800 HV

450 °C

900 °C

2.5 µm±0.5

0.15

CROMVIC

Bilayer

CrN + a-C:H:Me

2800 HV

450 °C

900 °C

2.5 µm±0.5

0.15

CROMVIC

Bilayer

CrN + a-C:H:Me

2800 HV

450 °C

900 °C

2.5 µm±0.5

0.15

CROMVIC DUPLEX – BF

Bilayer

CrN + a-C:H:Me

2800 HV

450 °C

900 °C

2.5 µm±0.5

0.15

CROMVIC DUPLEX – BF

Bilayer

CrN + a-C:H:Me

2800 HV

450 °C

900 °C

2.5 µm±0.5

0.15

CROMVIC DUPLEX – BF

Bilayer

CrN + a-C:H:Me

2800 HV

450 °C

900 °C

2.5 µm±0.5

0.15